Patent Information & Production OptionsAdjustable Flashlight with a Vertically Reciprocating Light Source Assembly · Patent CN106545770B

Patent CN106545770B: bibliographic data, legal status, family, a plain-language reading of the claims, plus customization, US compliance points and how a manufacturing project runs.

At a glance

Patent numberCN106545770B (application CN201610924716)
TypeChina invention patent (发明专利) - protects technical solutions relating to a product or process
Original titleA kind of adjustable flashlight that light source assembly can pump (一种光源组件可上下往复运动的可调式手电筒)
Patent ownerGuanxian Anchang Information Technology Service Co ltd, Shanghai Chengkang Intellectual Property Service Co ltd
InventorsWang Yin, Zhang Yang
Filing date2016-10-24
Grant date2019-07-05
Status (China)In force in China until at most 2036-10-24 (if annual fees are paid)
Patent familyChinese filings only - no US, European, Japanese, PCT or other filings listed
Cited by0 later documents
SourceGoogle Patents (search for CN106545770B)

What the claims cover, in plain language

Claim 1 - an adjustable flashlight comprising a base, a light-emitting mechanism, a light-emitting tube, a diffuser cover, and a lamp holder arranged vertically on the base. The light-emitting mechanism is inside the tube. A slide rail is on the lamp holder, and both the tube and the diffuser slide on it. Magnetic rings are on the opposing sides of the tube and diffuser. A fixing ring is sleeved on the outer contour of the tube opening, and its diameter matches the diffuser. When the magnetic rings have different properties, the tube and diffuser contact each other.

Claim 2 - adds a spring inside the slide rail. One end of the spring is fixed to the base; the other end is sleeved on a threaded rod and secured with a rotating nut.

Claim 3 - specifies that the light-transmitting sheet is a circular sheet.

Claim 4 - specifies that the material of the diffuser cover is polycarbonate plastic.

This is a simplified reading for orientation only. The legal scope is defined by the exact claim wording in the official Chinese document.

What this means for US production

This patent was filed only in China and is currently in force there (until at most 2036-10-24, provided annual fees are paid). It has no US or other foreign counterpart. However, because it remains active in China, making or selling this exact design in China needs the owner’s permission.

Two points to settle early:

  • Other patents may exist. Portable lighting and adjustable-beam flashlights are covered by numerous US and international patents held by major lighting manufacturers. Nothing outside China cites this filing yet; even so, the slide-rail and magnet-spaced lens travel should go through a freedom-to-operate (FTO) review before any US launch.
  • Magnet safety. The magnetic rings must be securely encapsulated within the tube and diffuser housings so they cannot detach during impact or drop testing, which is a common failure point in portable lights.

Customization and manufacturing

What can be customized

AreaOptions
Overall lengthTo be confirmed in design based on the slide rail travel
Body materialAluminum alloy, ABS plastic, or polycarbonate blends
Magnetic ringsNeodymium or ferrite grade; polarity set for attraction or repulsion gap
DiffuserPolycarbonate plastic per the patent, with frosted or clear finish
Power sourceBattery compartment size to be confirmed in design (e.g., AA, 18650)
Light sourceLED module wattage and color temperature set in design
Nut and rodThread pitch and knob profile for ergonomic locking

Things to plan for (US market)

  • UL 153 or UL 1598 - applicable safety standards for portable electric lamps if sold for household or general use.
  • UN 38.3 - required for lithium-ion batteries if the flashlight uses rechargeable cells, covering transport testing.
  • FCC Part 15 - if the flashlight includes any electronic driver circuitry that oscillates above 9 kHz, it must meet unintentional radiator limits.
  • California Prop 65 - materials including polycarbonate, metal finishes, and magnets must be screened for listed substances.

How a project runs

  1. Inquiry - target dimensions, battery type, brightness levels, and quantity.
  2. Design - engineering the slide rail, spring rate, magnet placement, and threaded rod geometry.
  3. Prototype - a handful of hand-built flashlights to check that the magnet rings keep their spacing and the lens slides without sticking.
  4. Pilot run - small batch for drop testing, thermal management of the LED, and cycle testing of the slide mechanism.
  5. Production - injection molding for plastic parts, CNC machining for metal bodies, magnet assembly, and final electrical testing.

Quantities & timeline

The slide rail and threaded rod require precision molds or machining dies, and the magnetic rings need custom tooling for secure insertion into the polycarbonate diffuser and light-emitting tube. Safety certification tests for portable lighting add time before the first shipment. Send us your target size, battery type, material preference, estimated quantity and timeline and we will reply with options.

Patent drawings

Adjustable Flashlight with a Vertically Reciprocating Light Source Assembly - Patent Fig. 1
Fig. 1 - Overall structural view of the adjustable flashlight.
Adjustable Flashlight with a Vertically Reciprocating Light Source Assembly - Patent Fig. 2
Fig. 2 - Cross-sectional view of the slide rail and light source assembly.
Adjustable Flashlight with a Vertically Reciprocating Light Source Assembly - Patent Fig. 3
Fig. 3 - Detail view of the magnetic rings and fixing ring.
Adjustable Flashlight with a Vertically Reciprocating Light Source Assembly - Patent Fig. 4
Fig. 4 - View of the base and spring arrangement.

Drawings reproduced from the public patent document for reference.

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  1. ✓ Patent vetted China-only family and legal status checked
  2. 2 Product brief · now How it works, uses and options written up
  3. 3 Prototype First samples for buyers to review
  4. 4 Pilot run Small first batch for launch customers
  5. 5 Volume production Repeat orders at scale

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This page is based on the public patent document CN106545770B, assigned to Guanxian Anchang Information Technology Service Co ltd, Shanghai Chengkang Intellectual Property Service Co ltd. IP2M is an independent manufacturing service and is not affiliated with, endorsed by or licensed by the patent owner. Images marked as concept renderings are illustrations, not photos of an existing product. Patent status information is provided for reference only and is not legal advice; confirm freedom to operate for your market before production. Full disclaimer.